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(A)
Scope
The wetwell
manhole liner shall be a FIBERGLASS REINFORCED PLASTIC (F.R.P.)
LINER SYSTEM, which is resistant to the chemical environment normally
found in wastewater transmission systems. The F.R.P. Liner shall
be a non-load bearing component integrally cast and adequately anchored
inside new precast concrete wetwell sections during concrete casting
process at the concrete precaster's manufacturing facility.
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(B)
FIBERGLASS WETWELL LINER
(1) The prefabricated F.R.P. liner shall be a one piece construction
of unlayered, homogenous composite with minimum thickness shall
be 1/8" (3 mm) and shall be in lengths and nominal inside diameters
corresponding to the precast concrete wetwell section
(2) Watertight gasketed pipe bell connections or F.R.P. / PVC boot
hole sleeves to suit specific pipe types, grade and alignment, shall
be monolithically attached to prefabricated F.R.P. liner to extend
to the outside profile of the precast concrete structure per drawing
details
(3) Prefabricated F.R.P. liner for wetwell flat top shall extend
vertically through hatch opening return and be sealed to hatch frame
with an elastomeric sealant approved by the liner manufacturer.
(4) The outer surface of the liner to be aggregate coated and have
steel spirals/ lattice bonded to the F.R.P. to
insure anchoring to concrete sections.
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(C)
INSTALLATION IN PRECAST CONCRETE
(1) The
F.R.P. LINERS shall be cast integral with the precast concrete
wetwell riser and flat top slab sections in accordance with the
liner manufacturer's specifications. The liner must be fully supported
during the casting process; lifting devices shall not penetrate
inside walls of wetwell or F.R.P. liner.
(2) Inside F.R.P. liner surfaces shall be free of bulges, dents
and other defects that result in a variation of inside diameter
of more than 1/2" (13 mm). The precast concrete wetwell section
joint surfaces shall be parallel and free of excess concrete at
external and internal joints to insure proper seal of structure
sections and F.R.P liner.
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(D)
FIELD ASSEMBLY AND INSPECTION PRECAST CONCRETE WETWELL WITH F.R.P.
LINER
(1)
During the field installation of F.R.P. lined precast wetwell
sections, all internal seams are to be sealed per the liner manufacturer's
standard method and details, to include the use of approved butyl
sealant strips (ASTM C-990 Section 6.2) at internal liner joint
flange. Outer joints of precast concrete sections shall be sealed
as prescribed by precast manufacturer and utility specifications.
(2) After structure assembly is complete, the interior surfaces
of the liner shall be completely free from pinholes, cracks, pits
or defects, which are detrimental to the intended use of the liner.
No F.R.P. liner shall have holes, or openings, which will permit
the passage of liquid or gases through the liner wall to precast
concrete. There shall be no exposed concrete mortar through or
between the inside liner surface to include (but not limited to)
pipe penetrations, precast section joints or metal hatch frame
/ cast iron cover ring joint / seams. All mechanical anchor attachments
through liner surfaces must be sealed with an approved elastomeric
sealant. Consult liner manufacturer for specific information regarding
approved sealant supplier list and availability.
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PROTECTIVE LINER
GU FIBERGLASS REINFORCED PLASTIC (F.R.P.)
CONCRETE PROTECTIVE LINER
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Scope:
Furnish fiberglass reinforced plastic (F.R.P.) of polyurethane
hybrid polymer resin to be installed in sanitary sewer manholes
and lift station/ wetwells as a protective surface barrier.
The F.R.P. polyurethane hybrid polymer liner shall be a
non load-bearing component, which is resistant to the chemical
environment normally found in wastewater collection systems.
The liner shall be prefabricated rigid F.R.P. sections of
unlayered homogeneous composite with an aggregate coated
outer surface to insure adequate mechanical anchoring of
F.R.P. liner to concrete/ grout in sanitary sewer structures.
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2.0 Materials:
F.R.P. Polyurethane Hybrid Polymer Composite
2.1 Minimum Thickness:
(A) Integrally cast in new precast concrete structures Minimum
thickness 3/16" (5 mm)
(B) Field installed rehab/ retrofit into existing sanitary
manholes Minimum thickness 1/4" (7 mm)
2.2 Material Properties
(A) Fiberglass (Type E Glass) Minimum length of fibers =
0.625 inches Content by weight 12% - 15%
(B) Inert Filler Content by weight 10% - 13%
(C) Bonding aggregate - prewashed, kiln dried, fractured
3/8" gravel Graded particle size minimum 3/16" and maximum
3/8" Rate of application - 3.5 lb/ sq ft
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2.3
Physical Properties
(A) Abrasion resistance - Falling Sand (ASTM D968) Thickness
of material removed passes
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Passes
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0-5
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5-10
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10-15
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15-20
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20-25
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Total for
25 passes
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Thickness
removed
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.04 mil
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0.04 mil
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0.6 mil
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0.04 mil
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0.12 mil
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1.2 mil
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(B) Density of F.R.P. Polyurethane Hybrid Composite (ASTM
D1622) - 1.17g/cm3
(C) Shore "A" Hardness Durometer (ASTM D2240) - Exceeds 90
on scale
(D) Percolation Test - Water absorption of top surface - 0.032%
(E) Thermal shock (CSA-B45-M93) 100 thermal cycles- no sign
of surface defects
2.4 Chemical Resistance
(A) Chemical Resistance (Selected Reagents) (ASTM D1308)
| Nitric Acid 69% |
No surface Degradation - Surface
Staining |
| Hydrochloric Acid 60% |
No surface Degradation |
| Ammonia 28% |
No surface Degradation |
| Sodium Hydroxide 5.25% |
No surface Degradation |
| Sulfuric Acid 50% |
No surface Degradation |
| Sulphuric Acid 70% |
No surface Degradation |
| Sulphuric Acid 80% |
No surface Degradation |
| Acetone |
No surface Degradation |
| Unleaded Gasoline |
No surface Degradation |
| Turpentine |
No surface Degradation |
(B) Acetone Immersion (ASTM. D2152) - No attack
NOTE: For comprehensive Precast or Rehab/ Retrofit liner specifications
refer to GU Fiberglass Plastic Liner Specifications for GU
F.R.P. Manhole Base Liner, GU F.R.P. Manhole Liner, GU F.R.P.
Wetwell Liner and GU F.R.P. Rehab Liner.
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